Last fall, after the ship finished sailing and was tied up at the dock in Lunenburg, Nova Scotia for the winter, all the sails and running rigging were removed and checked over before being stowed in the warehouse. The ship's sailmaker and rigger have been overseeing any necessary repairs and/or replacements before rigging the ship this spring for the fourth world voyage.
"Bending on sail" is the term for rigging the sails onto the yardarms and stays. On Tuesday Captain Moreland gave us our first lesson in bending on sail. We bent on the Main Upper Topsail. For anyone who is not familiar with the sails on a barque, there are three masts that carry sails: the Foremast is the most forward mast on the ship; the Mainmast is the tallest one located mid-ships and carries the largest sails; the Mizzen is the third mast situated farthest aft. The Foremast and the Mainmast each carry five square sails: from the bottom up they are the Course, the Lower Topsail, the Upper Topsail, the Topgallant, and the Royal. So, the sail that we bent on, the Main Upper Topsail, is the third sail up on the Mainmast.
To bend on this sail required about nine or ten people to climb up to the Upper Topsail yardarm (third one up). The sail is hoisted up in a bundled that is gasketed in such a way to make the necessary corners available. It's too complex an operation to explain in detail here. With three or four experienced crew and the remaining people on the yardarm new trainees, the process was a little slower since we were all learning on deck. It took two hours to complete, in part because the foot of the sail has to be stretched very tightly to get it on.
On Wednesday we bent on the Main Lower Topsail as well as the Fore Upper and Lower Topsails. We also learned to hank on the headsails. We started with the Inner Jib, each of us taking a turn doing one hank at a time. This involves using a 2-fathom length of marlin (the rope is unwound to three strands and each strand is unwound to individual threads which are used either singly or doubled) called a "roband." The roband is threaded through one eye of the hank, through the grommet in the sail, up through the other eye of the hank, back and forth many times along with a figure eight between the two eyes and "frapping" wound around the threaded marlin to be sure that none of the metal hank touches the sail.
On Thursday we hanked on a couple of other headsails: the Fore Topmast Staysail and the Outer Jib. The Flying Jib has yet to be hanked on, and there are at least six more square sails to bend on. We've had to use some of the crew to stow cargo while the weather is dry because we can't have the cargo hold open when it is raining.